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kmunch said:
I removed the firing pin spring. streched it then trimmed it back to a 16th shorter over all.
Might as well call KT and order a new spring.

And while you are at it, order a new mainspring for the hammer.
That right there is very likely your problem.
They are very easy to over-stretch when putting them in and getting the spring catch/grip plug back in place.

You can't "stretch" a spring.
Well, you can, but it won't stay stretched very long.

When you stretch a spring, it exceeds the elastic limit of the spring steel, and in effect, it becomes weaker steel then it was.

Sort of like bending a paper-clip back and forth to break it.

Eventually your stretched FP spring will collapse and then you will have compromised drop-safety.

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